Filament wound vs. convolute wound… which and why?

As noted in the FAQs, there are basically two kinds of glass tubing – filament and convolute wound.  There are a few pros and cons I’ll expand on here.  In the end, choose what is best for you-

To quickly recap the FAQ, filament wound tubing is wound at an angle, similar to a barber pole  – except that it is wound up and down the mandrel, so it has a criss-cross appearance.   Convolute wound tube is wound horizontally, over itself again and again, perpendicular to the mandrel…. sort of like paper towels on a roll.

Filament wound is probably a bit stronger than convolute, and it has a much smoother finish – so smooth, you should really rough it up with sandpaper before painting.

The bad news with filament?  If you ever have a less-than-perfect end cut, it is very, very difficult to sand filament wound square.  Convolute sands pretty easily.  The biggest issue I personally have with filament is drilling a clean hole.  Many of my rockets have a dozen or more holes that need drilled (vents, shear pins, static ports, perhaps a rivet or a screw for the ebay, etc.)  Filament wound typically splinters, and the fibers can try to re-fill the hole, which is not cool for a static port… or they may cause a chute or a piston to hang up, which is probably disastrous.

Convolute tubing drills like a dream… almost like the material is made out of sugar!  A very clean hole, every time.  As far as strength?  I have pushed convolute quite hard – and I haven’t folded it yet!

Finally, it is worth noting that filament wound tubing is much heavier than convolute.  For me?  Convolute – every time!

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